China high quality Pgclk Type High Performance Drum Gear Coupling Flexible Coupling Brake Disc Coupling

Product Description

PGCLK Type High Performance Drum Gear Coupling Brake Disc Coupling 

Description:
Drum gear type coupling belongs to rigid flexible coupling, gear type coupling is composed of inner gear ring and flange half coupling with outer gear with same number of teeth.Can improve the contact conditions of teeth, improve the ability to transfer torque, extend the service life.Radial, axial and angular axis deviation compensation ability, has a compact structure, small turning radius, large carrying capacity, high transmission efficiency, low noise and long maintenance cycle, especially suitable for the condition of low speed and heavy loading, such as metallurgy, mining, lifting transportation and other industries, can also be applied to petroleum, chemical industry, general machinery and other kinds of shaft transmission of machine.

Advantages:
1. Lowest price based on large scale production.
2. High and stable quality level.
3. Widely used in various mechanical and hydraulic fields.
4. Compensation for axial, radial and angular misalignment.
5. Convenient axial plugging assembly.
6. No brittlement at low temperature.
7. Good slippery and frictional properties.
8. Resistance to chemical corrosion.
9. Rich experience working with big companies in this field.

Type Nominal Torque
Tn/(N·m)
Allowable
Speed
(n)/(r/min)
Bore Diameter
d1d2dz
Bore Length
(L)
D0 D D1 D2 D3 L0 T C1 C2 e Grease dosage(v)
mL 
Mess
(m)
kg
Rotary inertia(l)
L/(kg·m2)
Driven Drive Y J1Z1
PGCLK1 630 4000 20 24 52 38 315 125 95 60 80 90 30 25 39 30 55 7.0 0.01
PGCLK2 1120 4000 25 28 62 44 315 144 120 75 95 105 30 25.5 44 30 100 11.2 0.03
PGCLK3 2240 3550 30 38 82 60 355 174 140 95 115 130 30 18 40 30 140 21.3 0.05
PGCLK4 3550 2500 32 38 82 60 40 196 165 115 130 130 30 29 47 30 170 29.5 0.11
PGCLK5 5000 2500 40 56 112 84 400 224 183 130 150 150 30 18 43 30 270 47.1 0.20
PGCLK6 7100 2000 48 56 112 84 450 241 200 145 170 155 30 21 50 30 380 60.1 0.31
PGCLK7 10000 1700 60 75 142 107 450 265 230 160 190 180 30 19 50 30 570 88.9 0.56
PGCLK8 14000 1700 65 75 142 107 500 285 245 175 210 180 30 20 50 30 660 105.4 0.79
PGCLK9 18000 1600 70 75 142 107 560 314 270 200 225 200 30 25 60 30 700 130.1 1.22
PGCLK10 31500 1600 80 95 172 132 800 346 300 220 250 230 30 20 58 30 900 191.2 2.17
PGCLK11 40000 1400 100 120 212 167 800 385 330 260 285 260 30 21 64 40 1200 268.2 3.88
PGCLK12 56000 1400 120 212 167 900 442 380 290 325 280 30 21 72 40 2000 369.9 6.90
PGCLK13 80000 1400 140 150 252 202 900 482 420 320 360 320 30 22 70 40 3000 522.6 11.91
PGCLK14 112000 1200 160 180 302 242 900 520 465 360 410 360 30 23 85 40 4500 756.9 20.70

Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.

FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

flexible gear coupling

Safety Considerations When Using Flexible Gear Couplings in Critical Applications

Flexible gear couplings are widely used in critical applications where safety and reliability are of utmost importance. While these couplings are designed to accommodate misalignments and reduce vibrations, there are some safety considerations to keep in mind:

  • Proper Installation: Ensure that the flexible gear coupling is installed correctly according to the manufacturer’s guidelines. Improper installation can lead to premature failure and safety hazards.
  • Regular Inspection: Perform regular inspections and maintenance to identify any signs of wear, damage, or misalignment. Addressing issues promptly can prevent unexpected failures.
  • Torque and Speed Ratings: Adhere to the specified torque and speed ratings of the coupling. Operating the coupling beyond its limits can lead to catastrophic failure.
  • Environmental Conditions: Consider the environmental conditions in which the coupling will operate. Factors such as temperature, humidity, and the presence of corrosive substances can impact the coupling’s performance and safety.
  • Emergency Stop Mechanism: In critical applications, it is essential to have an emergency stop mechanism in place to quickly disengage the coupling during emergencies.
  • Overload Protection: Implement overload protection systems to prevent excessive torque transmission, which could cause damage to connected equipment.
  • Periodic Maintenance: Follow a regular maintenance schedule to ensure that the coupling remains in optimal condition and to identify any potential safety risks.
  • Training and Awareness: Ensure that personnel operating and maintaining the equipment are adequately trained and aware of the safety considerations related to the flexible gear coupling.

By adhering to these safety considerations and following best practices, the use of flexible gear couplings in critical applications can contribute to safe and reliable operation, reducing the risk of downtime and costly failures.

flexible gear coupling

Handling Torsional Stiffness and Dynamic Balancing in Flexible Gear Couplings

Flexible gear couplings are designed to effectively handle torsional stiffness and dynamic balancing in rotating machinery. Here’s how they achieve this:

  • Torsional Stiffness: Flexible gear couplings are engineered to provide a certain level of torsional stiffness while still allowing for some flexibility. This stiffness helps transmit torque efficiently from one shaft to another, ensuring minimal power loss. The flexibility of the coupling allows it to accommodate misalignments and shock loads, reducing the risk of damage to connected equipment.
  • Dynamic Balancing: Proper dynamic balancing is crucial in rotating machinery to prevent vibrations that could lead to premature wear and damage. Flexible gear couplings are designed to have symmetrical and evenly distributed masses. This helps minimize any dynamic imbalances that could occur during rotation, resulting in smoother and more stable operation.

The combination of torsional stiffness and dynamic balancing in flexible gear couplings makes them suitable for various industrial applications, providing reliable power transmission while dampening vibrations and accommodating misalignments. It ensures that the connected machinery operates efficiently and with reduced wear and tear, resulting in longer equipment lifespan and enhanced overall system performance.

flexible gear coupling

Flexible Gear Coupling: Function and Operation

A flexible gear coupling is a type of mechanical coupling used to connect two shafts in a power transmission system. It consists of two hubs with external gear teeth and an elastomeric flexible element between them. The flexible element can be made of materials such as polyurethane, rubber, or synthetic materials with high torsional flexibility and damping properties.

The function of a flexible gear coupling is to transmit torque between the connected shafts while accommodating misalignments and absorbing shocks and vibrations. When the shafts are misaligned due to angular, parallel, or axial displacements, the flexible element allows the hubs to move relative to each other, thus minimizing the transmission of misalignment forces to the connected machinery.

The operation of a flexible gear coupling involves the following steps:

  1. The torque from the driving shaft is transmitted to the first hub with external gear teeth.
  2. The external gear teeth on the first hub mesh with the internal gear teeth on the flexible element.
  3. As the flexible element deforms under torque and misalignment, it allows the second hub to rotate while maintaining contact with the first hub.
  4. The torque is then transmitted from the flexible element to the second hub, which drives the driven shaft.

The flexibility of the elastomeric element in a flexible gear coupling allows it to dampen vibrations and shocks that may occur during operation, thereby protecting the connected equipment from potential damage. Additionally, its ability to accommodate misalignment reduces stress on the shafts and bearings, extending the life of the power transmission system.

China high quality Pgclk Type High Performance Drum Gear Coupling Flexible Coupling Brake Disc Coupling  China high quality Pgclk Type High Performance Drum Gear Coupling Flexible Coupling Brake Disc Coupling
editor by CX 2024-04-03