China OEM Pgclk Type High Performance Drum Gear Coupling Flexible Coupling Brake Disc Coupling

Product Description

PGCLK Type High Performance Drum Gear Coupling Brake Disc Coupling 

Description:
Drum gear type coupling belongs to rigid flexible coupling, gear type coupling is composed of inner gear ring and flange half coupling with outer gear with same number of teeth.Can improve the contact conditions of teeth, improve the ability to transfer torque, extend the service life.Radial, axial and angular axis deviation compensation ability, has a compact structure, small turning radius, large carrying capacity, high transmission efficiency, low noise and long maintenance cycle, especially suitable for the condition of low speed and heavy loading, such as metallurgy, mining, lifting transportation and other industries, can also be applied to petroleum, chemical industry, general machinery and other kinds of shaft transmission of machine.

Advantages:
1. Lowest price based on large scale production.
2. High and stable quality level.
3. Widely used in various mechanical and hydraulic fields.
4. Compensation for axial, radial and angular misalignment.
5. Convenient axial plugging assembly.
6. No brittlement at low temperature.
7. Good slippery and frictional properties.
8. Resistance to chemical corrosion.
9. Rich experience working with big companies in this field.

Type Nominal Torque
Tn/(N·m)
Allowable
Speed
(n)/(r/min)
Bore Diameter
d1d2dz
Bore Length
(L)
D0 D D1 D2 D3 L0 T C1 C2 e Grease dosage(v)
mL 
Mess
(m)
kg
Rotary inertia(l)
L/(kg·m2)
Driven Drive Y J1Z1
PGCLK1 630 4000 20 24 52 38 315 125 95 60 80 90 30 25 39 30 55 7.0 0.01
PGCLK2 1120 4000 25 28 62 44 315 144 120 75 95 105 30 25.5 44 30 100 11.2 0.03
PGCLK3 2240 3550 30 38 82 60 355 174 140 95 115 130 30 18 40 30 140 21.3 0.05
PGCLK4 3550 2500 32 38 82 60 40 196 165 115 130 130 30 29 47 30 170 29.5 0.11
PGCLK5 5000 2500 40 56 112 84 400 224 183 130 150 150 30 18 43 30 270 47.1 0.20
PGCLK6 7100 2000 48 56 112 84 450 241 200 145 170 155 30 21 50 30 380 60.1 0.31
PGCLK7 10000 1700 60 75 142 107 450 265 230 160 190 180 30 19 50 30 570 88.9 0.56
PGCLK8 14000 1700 65 75 142 107 500 285 245 175 210 180 30 20 50 30 660 105.4 0.79
PGCLK9 18000 1600 70 75 142 107 560 314 270 200 225 200 30 25 60 30 700 130.1 1.22
PGCLK10 31500 1600 80 95 172 132 800 346 300 220 250 230 30 20 58 30 900 191.2 2.17
PGCLK11 40000 1400 100 120 212 167 800 385 330 260 285 260 30 21 64 40 1200 268.2 3.88
PGCLK12 56000 1400 120 212 167 900 442 380 290 325 280 30 21 72 40 2000 369.9 6.90
PGCLK13 80000 1400 140 150 252 202 900 482 420 320 360 320 30 22 70 40 3000 522.6 11.91
PGCLK14 112000 1200 160 180 302 242 900 520 465 360 410 360 30 23 85 40 4500 756.9 20.70

Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.

FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

flexible gear coupling

Common Industries and Use Cases for Flexible Gear Couplings

Flexible gear couplings find widespread applications across various industries due to their ability to transmit torque efficiently while accommodating misalignments and reducing vibrations. Some of the common industries and specific use cases include:

1. Power Generation:

Flexible gear couplings are extensively used in power generation plants, including thermal power plants, hydroelectric power plants, and wind farms. They connect turbines, generators, and other rotating equipment, allowing for smooth power transmission and accommodating misalignments caused by thermal expansion or settling.

2. Steel and Metal Processing:

In steel and metal processing industries, flexible gear couplings are employed in rolling mills, continuous casting machines, and other heavy machinery. They handle the high torque and misalignments that occur during metal forming processes, providing reliable power transmission and reducing downtime.

3. Petrochemical and Oil & Gas:

These industries often deal with harsh environments, high temperatures, and corrosive substances. Flexible gear couplings with appropriate materials and coatings are used in pumps, compressors, and other critical equipment to ensure efficient power transmission and reliability.

4. Mining:

Mining operations involve large machines and heavy loads, requiring couplings that can handle substantial torque and misalignment. Flexible gear couplings are used in conveyor systems, crushers, and other mining equipment to maintain smooth and efficient operation.

5. Marine and Shipbuilding:

In marine applications, flexible gear couplings are used to connect marine diesel engines to propeller shafts. They absorb vibrations and misalignments caused by the motion of the ship, ensuring reliable power transmission and reduced wear on the propulsion system.

6. Pulp and Paper:

In the pulp and paper industry, flexible gear couplings are utilized in various stages of the papermaking process, including pulp refiners, digesters, and winding machines. They provide precision torque transmission and minimize vibrations, contributing to the efficiency of the paper production process.

These are just a few examples, and flexible gear couplings can be found in many other industries, such as cement, chemical, food and beverage, and more. Their versatility and ability to handle challenging conditions make them a preferred choice in various power transmission applications across industries.

flexible gear coupling

Handling Torsional Stiffness and Dynamic Balancing in Flexible Gear Couplings

Flexible gear couplings are designed to effectively handle torsional stiffness and dynamic balancing in rotating machinery. Here’s how they achieve this:

  • Torsional Stiffness: Flexible gear couplings are engineered to provide a certain level of torsional stiffness while still allowing for some flexibility. This stiffness helps transmit torque efficiently from one shaft to another, ensuring minimal power loss. The flexibility of the coupling allows it to accommodate misalignments and shock loads, reducing the risk of damage to connected equipment.
  • Dynamic Balancing: Proper dynamic balancing is crucial in rotating machinery to prevent vibrations that could lead to premature wear and damage. Flexible gear couplings are designed to have symmetrical and evenly distributed masses. This helps minimize any dynamic imbalances that could occur during rotation, resulting in smoother and more stable operation.

The combination of torsional stiffness and dynamic balancing in flexible gear couplings makes them suitable for various industrial applications, providing reliable power transmission while dampening vibrations and accommodating misalignments. It ensures that the connected machinery operates efficiently and with reduced wear and tear, resulting in longer equipment lifespan and enhanced overall system performance.

flexible gear coupling

Industry Standards and Certifications for Flexible Gear Couplings

Flexible gear couplings are essential components in mechanical power transmission systems, and there are industry standards and certifications that govern their design, manufacturing, and performance. Some of the most commonly recognized standards and certifications for flexible gear couplings include:

  • ISO 9001: This certification ensures that the manufacturer follows a quality management system that meets international standards, ensuring consistent and reliable production of flexible gear couplings.
  • AGMA Standards: The American Gear Manufacturers Association (AGMA) has published various standards related to gear couplings, including AGMA 9002 for flexible couplings, which provides guidelines for design, selection, installation, and lubrication.
  • API Standards: The American Petroleum Institute (API) has established standards for couplings used in the oil and gas industry. API 671 specifically covers the requirements for special-purpose couplings, including gear couplings, used in petroleum, chemical, and gas industry services.
  • CE Marking: The CE marking indicates that the flexible gear coupling complies with the European Union’s health, safety, and environmental protection standards, making it eligible for sale within the EU market.
  • ATEX Certification: If the flexible gear coupling is intended for use in potentially explosive atmospheres, it may require ATEX certification, which ensures compliance with European Union directives for explosive atmosphere protection.

When selecting a flexible gear coupling, it is essential to verify if it conforms to the necessary industry standards and certifications to ensure the coupling’s performance, safety, and reliability in your specific application.

China OEM Pgclk Type High Performance Drum Gear Coupling Flexible Coupling Brake Disc Coupling  China OEM Pgclk Type High Performance Drum Gear Coupling Flexible Coupling Brake Disc Coupling
editor by CX 2024-04-03