China Standard Custom Made Couplings Double Disk-Type Flexible Coupling

Product Description

Item No. φD L W L1 M Tighten the strength(N.m)
SG7-8-C19- 19.5 20 1.2 9.4 M2.5 1
SG7-8-C26- 26 25.5 2.5 11.5 M3 1.5
SG7-8-C34- 34 32.3 3.3 14.5 M4 1.5
SG7-8-C39- 39 34.1 4.1 15 M4 2.5
SG7-8-C44- 44 34.5 4.5 15 M4 2.5
SG7-8-C50- 50 40.5 4.5 18 M5 7
SG7-8-C56- 56 45 5 20 M5 7
SG7-8-C68- 68 54 6 24 M6 12
SG7-8-C82- 82 68 8 30 M8 16
SG7-8-C94- 94 68 8 30 M8 28
SG7-8-C104- 104 70 10 30 M8 28

Item No. Rated torque Maximum Torque Max Speed Inertia Moment N.m rad RRO Tilting Tolerance End-play Weight:(g)
SG7-8-C19- 1N.m 2N.m 10000prm 0.65×10-6kg.m² 200N.m/rad 0.04mm 1c ±0.2mm 12
SG7-8-C26- 1.4N.m 2.8N.m 10000prm 1.8×10-6kg.m² 690N.m/rad 0.04mm 1c ±0.2mm 31
SG7-8-C34- 2.8N.m 5.6N.m 10000prm 7.2×10-6kg.m² 1650N.m/rad 0.04mm 1c ±0.2mm 64
SG7-8-C39- 5.8N.m 11.6N.m 10000prm 1.8×10-5kg.m² 2500N.m/rad 0.04mm 1c ±0.2mm 97
SG7-8-C44- 8.7N.m 17.4N.m 10000prm 2.5×10-5kg.m² 2900N.m/rad 0.04mm 1c ±0.2mm 113
SG7-8-C50- 15N.m 30N.m 10000prm 8.2×10-5kg.m² 6700N.m/rad 0.04mm 1c ±0.2mm 195
SG7-8-C56- 25N.m 50N.m 10000prm 1×10-4kg.m² 8400N.m/rad 0.04mm 1c ±0.2mm 263
SG7-8-C68- 55N.m 110N.m 10000prm 1.9×10-4kg.m² 11500N.m/rad 0.04mm 1c ±0.2mm 445
SG7-8-C82- 80N.m 160N.m 10000prm 7×10-4kg.m² 14550N.m/rad 0.04mm 1c ±0.2mm 892
SG7-8-C94- 185N.m 370N.m 10000prm 1.23×10-3kg.m² 16900N.m/rad 0.04mm 1c ±0.2mm 950
SG7-8-C104- 255N.m 510N.m 10000prm 1.86×10-3kg.m² 25100N.m/rad 0.04mm 1c ±0.2mm 1190

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flexible coupling

What are the temperature and environmental limitations of flexible couplings?

Flexible couplings are designed to operate within certain temperature and environmental limitations to ensure optimal performance and longevity. The specific limitations may vary depending on the type and material of the coupling. Here are the general considerations:

  • Temperature Range: The temperature range in which a flexible coupling can operate is crucial. High temperatures can affect the material properties, leading to reduced flexibility and potential failure. Low temperatures can cause the material to become brittle and lose its ability to accommodate misalignment. It’s essential to choose a coupling suitable for the intended temperature range of the application.
  • Corrosive Environments: In environments with corrosive substances, such as acids, chemicals, or saltwater, it is essential to select a flexible coupling made of materials that are resistant to corrosion. Stainless steel and certain polymers are commonly used in such environments to prevent degradation and maintain the coupling’s integrity.
  • Hygienic Environments: For applications in food processing, pharmaceuticals, or cleanrooms, hygienic design is critical. Flexible couplings used in these environments should be easy to clean, made of materials that are non-toxic and resistant to contamination, and free from crevices or pockets where debris can accumulate.
  • Explosive or Hazardous Atmospheres: In environments where explosive or hazardous gases, vapors, or dust are present, flexible couplings with anti-static properties or explosion-proof certifications may be necessary to prevent the risk of ignition and ensure safety.
  • Outdoor Applications: For outdoor installations, flexible couplings should be able to withstand exposure to weather conditions, UV radiation, and temperature fluctuations. Couplings with weather-resistant properties are suitable for such applications.
  • High-Speed Applications: In high-speed applications, the centrifugal forces on the flexible coupling increase with rotational speed. Couplings designed for high-speed applications should be balanced to minimize vibrations and ensure smooth operation.
  • Shock and Impact Loads: Flexible couplings used in applications with significant shock or impact loads should have the ability to dampen and absorb these forces to protect connected equipment from damage.
  • Continuous vs. Intermittent Duty: Some flexible couplings are designed for continuous-duty applications, while others are suitable for intermittent duty or start-stop operations. The coupling’s design and material should match the specific duty cycle requirements.

It is essential to consult with the coupling manufacturer or supplier to understand the temperature and environmental limitations of a specific coupling model. Proper selection and application of flexible couplings within their defined limitations contribute to reliable and efficient performance in various industrial and mechanical systems.

flexible coupling

What are the maintenance intervals and practices for extending the life of a flexible coupling?

Proper maintenance of a flexible coupling is essential to ensure its longevity and reliable performance. The maintenance intervals and practices for flexible couplings may vary depending on the coupling type, application, and operating conditions. Here are some general maintenance guidelines to extend the life of a flexible coupling:

  • Regular Inspection: Conduct visual inspections of the coupling regularly to check for signs of wear, damage, or misalignment. Look for cracks, tears, corrosion, or any other visible issues.
  • Lubrication: Some flexible couplings may require periodic lubrication to reduce friction and wear. Refer to the manufacturer’s guidelines for the appropriate lubrication type and schedule.
  • Alignment Checks: Ensure that the connected shafts remain properly aligned. Misalignment can lead to premature wear and failure of the coupling and other components.
  • Torque Monitoring: Monitor the torque levels in the system and ensure they are within the coupling’s rated capacity. Excessive torque can overload the coupling and cause damage.
  • Temperature and Environmental Considerations: Ensure that the operating temperatures and environmental conditions are within the coupling’s specified limits. Extreme temperatures, aggressive chemicals, or corrosive environments can impact the coupling’s performance.
  • Inspection After Shock Loads: If the system experiences shock loads or unexpected impacts, inspect the coupling for any signs of damage immediately.
  • Replace Damaged or Worn Couplings: If any damage or wear is detected during inspections, replace the flexible coupling promptly to avoid potential failures.
  • Periodic Re-Tightening: For certain coupling designs, periodic re-tightening of fasteners may be necessary to maintain proper clamping force.
  • Follow Manufacturer’s Guidelines: Always follow the maintenance instructions provided by the coupling manufacturer. They can provide specific recommendations based on the coupling model and application.

It is crucial to develop a maintenance plan specific to the application and coupling type. Regularly scheduled maintenance, adherence to recommended practices, and proactive inspection can help identify issues early and prevent costly breakdowns. Additionally, record-keeping of maintenance activities can provide valuable data on the coupling’s performance and aid in future maintenance decisions.

flexible coupling

How do you select the appropriate flexible coupling for a specific application?

Choosing the right flexible coupling for a specific application requires careful consideration of various factors to ensure optimal performance, reliability, and longevity. Here are the key steps to select the appropriate flexible coupling:

  1. Application Requirements: Understand the specific requirements of the application, including torque and speed specifications, misalignment conditions, operating environment (e.g., temperature, humidity, and presence of corrosive substances), and space limitations.
  2. Torque Capacity: Determine the maximum torque that the coupling needs to transmit. Choose a flexible coupling with a torque rating that exceeds the application’s requirements to ensure a safety margin and prevent premature failure.
  3. Misalignment Compensation: Consider the type and magnitude of misalignment that the coupling needs to accommodate. Different coupling designs offer varying degrees of misalignment compensation. Select a coupling that can handle the expected misalignment in the system.
  4. Vibration Damping: If the application involves significant vibrations, choose a flexible coupling with good damping properties to reduce vibration transmission to connected equipment and improve system stability.
  5. Environmental Factors: Take into account the environmental conditions in which the coupling will operate. For harsh environments, consider couplings made from corrosion-resistant materials.
  6. Torsional Stiffness: Depending on the application’s requirements, decide on the desired torsional stiffness of the coupling. Some applications may require high torsional stiffness for precise motion control, while others may benefit from a more flexible coupling for shock absorption.
  7. Cost and Life-Cycle Considerations: Evaluate the overall cost-effectiveness of the coupling over its expected life cycle. Consider factors such as initial cost, maintenance requirements, and potential downtime costs associated with coupling replacement.
  8. Manufacturer Recommendations: Consult coupling manufacturers and their technical specifications to ensure the selected coupling is suitable for the intended application.
  9. Installation and Maintenance: Ensure that the selected flexible coupling is compatible with the equipment and shaft sizes. Follow the manufacturer’s installation guidelines and recommended maintenance practices to maximize the coupling’s performance and longevity.

By following these steps and carefully evaluating the application’s requirements, you can select the most appropriate flexible coupling for your specific needs. The right coupling choice will lead to improved system performance, reduced wear on equipment, and enhanced overall reliability in various mechanical systems and rotating machinery.

China Standard Custom Made Couplings Double Disk-Type Flexible Coupling  China Standard Custom Made Couplings Double Disk-Type Flexible Coupling
editor by CX 2024-04-23