China Good quality Zl/Lz Series High Quality Flexible Pin Gear Coupling

Product Description

LZ Elastic Pin Gear Coupling(GB/T5015-2003)

LZ High Quality Elastic Pin Gear Coupling uses nylon rod to turn the column pin into the opposite hole between the 2 half coupling and the outer ring inner surface, and transfers the torque through the column pin to realize the connection between 2 half couplings. It has certain shaft offset compensation ability and shock absorption performance. LZ High Quality Elastic Pin Gear Coupling is symmetrical and interchangeable, long life, allowing large axial movement, and has the performance of cushioning, damping, wear resistance and so on. The shaft holes of the 2 axle head of the pin type coupling of the LZ elastic column are all straight holes.

♦LZ Elastic Pin Gear Coupling Basic Parameter And Main Diamention(GB/T5015-2003)

Model Nominal Torque
Tn
Kn·m
Speed
(n)
r/min
Shaft hole diameter
d
Shaft hole length D D1 B S Rotary inertia
kg·m2
 
Mass
kg
Y type  J1type
L
 LZ1 0.112 5000 12-24 27-52 76 40 42 2.5 0.001 1.67
LZ2 0.25 5000 16-32 44-82 90 50 50 2.5 0.003 3.00
LZ3 0.63 4500 25-42 44-112 118 65 70 3.0 0.12 7.31
LZ4 1.8 4200 40-60 84-142 158 90 90 4 0.045 16.20
LZ5 4.5 4000 50-80 84-172 192 120 90 4 0.108 27.02
LZ6 8 3300 60-95 107-172 230 130 112 5 0.242 40.59
LZ7 11.2 2900 70-110 107-212 260 160 112 5 0.443 59.60
LZ8 18 2500 80-130 132-252 300 190 128 6 0.908 94.67
LZ9 25 2300 90-150 132-252 335 220 150 7 1.733 13.8
LZ10 31.5 2100 100-170 167-302 355 245 152 8 2.422 169.3
LZ11 40 2000 110-180 167-302 380 260 172 8 3.369 203.1
LZ12 63 1700 130-200 202-352 445 290 182 8 6.524 296.6
LZ13 100 1500 150-240 202-410 515 345 218 8 14.19 469.2
LZ14 125 1400 170-260 242-410 560 390 218 8 21.67 621.7
LZ15 160 1300 190-300 282-470 590 420 240 10 29.52 730.5
LZ16 250 1000 220-340 282-550 695 490 265 10 62.47 1144
LZ17 355 950 240-380 330-550 770 550 285 10 106.0 1557
LZ18 450 850 250-420 330-650 860 605 300 13 175.4 2062
LZ19 630 750 280-450 380-650 970 695 322 14 323.2 3068
LZ20 1120 650 320-500 380-650 1160 800 355 15 669.4 4715
LZ21 1800 530 380-630 450-800 1440 1571 360 18 1880 8699
LZ22 2240 500 420-750 540-800 1520 1100 405 19 2596 9437
LZ23 2800 460 480-850 540-880 1640 1240 440 20 3982 12095

♦Product Show
 

♦Other Products List

Transmission Machinery 
Parts Name
Model
Universal Coupling WS,WSD,WSP
Cardan Shaft SWC,SWP,SWZ
Tooth Coupling CL,CLZ,GCLD,GIICL,
GICL,NGCL,GGCL,GCLK
Disc Coupling JMI,JMIJ,JMII,JMIIJ
High Flexible Coupling LM
Chain Coupling GL
Jaw Coupling LT
Grid Coupling JS

Our Company

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.

Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2.Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.

5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.

FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.

Q 3:How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples ? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 month under normal circumstance.

Q 6: What is the MOQ?
A:Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling ?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
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flexible gear coupling

Safety Considerations When Using Flexible Gear Couplings in Critical Applications

Flexible gear couplings are widely used in critical applications where safety and reliability are of utmost importance. While these couplings are designed to accommodate misalignments and reduce vibrations, there are some safety considerations to keep in mind:

  • Proper Installation: Ensure that the flexible gear coupling is installed correctly according to the manufacturer’s guidelines. Improper installation can lead to premature failure and safety hazards.
  • Regular Inspection: Perform regular inspections and maintenance to identify any signs of wear, damage, or misalignment. Addressing issues promptly can prevent unexpected failures.
  • Torque and Speed Ratings: Adhere to the specified torque and speed ratings of the coupling. Operating the coupling beyond its limits can lead to catastrophic failure.
  • Environmental Conditions: Consider the environmental conditions in which the coupling will operate. Factors such as temperature, humidity, and the presence of corrosive substances can impact the coupling’s performance and safety.
  • Emergency Stop Mechanism: In critical applications, it is essential to have an emergency stop mechanism in place to quickly disengage the coupling during emergencies.
  • Overload Protection: Implement overload protection systems to prevent excessive torque transmission, which could cause damage to connected equipment.
  • Periodic Maintenance: Follow a regular maintenance schedule to ensure that the coupling remains in optimal condition and to identify any potential safety risks.
  • Training and Awareness: Ensure that personnel operating and maintaining the equipment are adequately trained and aware of the safety considerations related to the flexible gear coupling.

By adhering to these safety considerations and following best practices, the use of flexible gear couplings in critical applications can contribute to safe and reliable operation, reducing the risk of downtime and costly failures.

flexible gear coupling

Reduction of Noise and Damping of Vibrations in Mechanical Systems Using Flexible Gear Couplings

Flexible gear couplings can effectively reduce noise and dampen vibrations in mechanical systems due to their unique design and material properties. The key factors contributing to noise reduction and vibration damping are as follows:

  • Tooth Profile: Flexible gear couplings use gear teeth with specially designed profiles that help in smoother meshing and engagement. The teeth geometry allows for gradual contact, minimizing impact and noise during torque transmission.
  • Metallic Flexibility: The flexibility of the coupling’s metallic components helps in absorbing and dissipating vibrations generated during operation. This flexibility prevents vibrations from propagating throughout the system, reducing overall noise levels.
  • Resonance Damping: Flexible gear couplings can dampen resonant vibrations that might occur in the system. Resonance can lead to increased noise and mechanical stress, but the damping effect of the coupling helps to mitigate these issues.
  • Torsional Stiffness: While flexible gear couplings offer flexibility, they also provide sufficient torsional stiffness, ensuring smooth and precise torque transmission. This stiffness prevents excessive torsional vibrations from being transmitted to connected components.
  • Misalignment Compensation: The ability of flexible gear couplings to accommodate misalignments between shafts further reduces mechanical stress and vibrations, enhancing the overall performance of the system.

Due to these features, flexible gear couplings are commonly used in applications where noise reduction and vibration damping are crucial. They find applications in various industries, including heavy machinery, steel mills, power generation, and pulp and paper manufacturing, where smooth and quiet operation is essential for the efficiency and longevity of the equipment.

flexible gear coupling

Different Types of Flexible Gear Couplings and Their Applications

Flexible gear couplings are available in various designs, each suited for specific applications based on their features and capabilities. Some common types of flexible gear couplings and their applications include:

  • Full Gear Couplings: These couplings consist of two hubs with external gear teeth that mesh with an internal gear sleeve. They offer high torque capacity and are commonly used in heavy machinery, such as steel rolling mills, cranes, and conveyors.
  • Half Gear Couplings: Half gear couplings have one flexible half with internal gear teeth and one rigid half with external gear teeth. They are ideal for applications requiring torsional rigidity and misalignment compensation, such as pumps and compressors.
  • Nylon Sleeve Gear Couplings: These couplings have a nylon sleeve inserted between the gear teeth of the hubs and the internal sleeve. They are known for their vibration damping properties and are used in applications where noise reduction is essential, such as printing presses and textile machinery.
  • Chain Gear Couplings: Chain gear couplings use chains to transmit torque between the hubs. They are well-suited for high-speed and high-torque applications and can accommodate significant misalignment. These couplings find applications in turbines, generators, and large fans.
  • U-Joint Gear Couplings: These couplings have a universal joint-like mechanism that compensates for angular misalignment. They are commonly used in automotive drivetrains, agricultural equipment, and marine propulsion systems.
  • Spacer Gear Couplings: Spacer gear couplings have two hubs separated by a spacer that accommodates large misalignments. They are commonly used in paper mills, mining equipment, and other heavy machinery.

When selecting a flexible gear coupling, it is essential to consider the specific requirements of the application, including torque, speed, misalignment, and environmental conditions, to choose the most suitable type for optimal performance and longevity.

China Good quality Zl/Lz Series High Quality Flexible Pin Gear Coupling  China Good quality Zl/Lz Series High Quality Flexible Pin Gear Coupling
editor by CX 2024-05-15