China Professional Hot Sale Standard Flexible Torque Limiter Drum-Type Gear Motor Coupling

Product Description

Hot Sale Standard Flexible Torque Limiter Drum-type Gear Motor Coupling
 

Product Description

 

 

Service CNC Machining
Turning and Milling
CNC Turning
OEM Parts
Material 1). Aluminum: AL 6061-T6, 6063, 7075-T etc
2). Stainless steel: 303,304,316L, 17-4(SUS630) etc
3). Steel: 4140, Q235, Q345B,20#,45# etc.
4). Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc
5). Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc
6). Copper, bronze, Magnesium alloy, Delrin, POM,Acrylic, PC, etc.
Finish Sandblasting, Anodize color, Blackenning, Zinc/Nickl Plating, Polish, 
Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing,
electroplating chromium, electrophoresis, QPQ(Quench-Polish-Quench),
Electro Polishing,Chrome Plating, Knurl, Laser etch Logo, etc.
Main Equipment CNC Machining center(Milling), CNC Lathe, Grinding machine, 
Cylindrical grinder machine, Drilling machine, Laser Cutting Machine,etc.
Drawing format STEP,STP,GIS,CAD,PDF,DWG,DXF etc or samples. 
Tolerance +/-0.01mm ~ +/-0.05mm
Surface roughness Ra 0.1~3.2
Inspection Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM
Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge
Capacity CNC turning work range: φ0.5mm-φ150mm*300mm
CNC milling work range: 510mm*1571mm*500mm

       Features of jaw coupling:

      1.Easy of inspection,easy maintenance.

      2.Can absorb vibration,parallel,angular and axial misalignments. 

      3.Identical clockwise and anticlockwise rotational charateristics.

      4.Both ends material is iron, intermediate for rubber materials.

      5.Simple configuration, setscrew type,low price.

      6.Hole can be self-processing,easy facilitate.

      7.For step motor,screw, machine positioning system.

     The SL cross slide coupling is slid in the corresponding radial grooves of the large end faces
     of the half couplings on both sides.
     The main feature of the slider coupling is that it allows the 2 shafts to have a large radial
     displacement, and allows for small angular displacement and axial displacement. Due to the
     centrifugal force generated by the eccentric motion of the slider, it is not suitable to use this
     coupling. High-speed movement, the coupling torque of the coupling is 120-63000N.m, the
     speed is 250-70r/min.

     Inspections:
     3D instruments, 2D instruments, Projectors, Height Gauges, Inner diameter dial indicators, Dial gaues, Thread 
     and Pin gauges, Digital calipers,Micro calipers, Thickness testers, Hardness testers Roughness testers, etc.
      ( Detection accuracy to 0.001 millimetre )

 

     Advantages:

     Protects driven component by serving as a mechanical “fuse” – an inexpensive replaceable plastic
     midsection shears under excess load.
     Protects support bearings by exerting consistently low reactive forces, even under large misalignments.
     Homokinetic transmission – driving and driven shafts rotate at exactly the same speed at all times.
     Zero backlash and high torsional stiffness.
     Accommodates large radial misalignment in a short length.
     Easy installation in blind or difficult installations when through-bores are used.
     Economically priced compared to other couplings with similar performance characteristics.

     CNC machining parts, metal machining parts, precision machining parts, Machined parts, Machinery 
     parts,Machine Parts,machining parts machining,Cnc machining parts machinery parts,machined 
     parts,precision machining parts,oem machining parts,cnc machining parts,cnc machined parts.

               Q: Why choose Shengao product?
               A: We shengao have our own plant– HangZhou Shengao machinery Co.,Ltd, therefore, we can 
               surely promise the quality of every product and provide you comparable price.

               Q: Do you provide OEM Service?
               A: Yes, we provide OEM Service.

               Q: Do you provide customized machining parts?
               A: Yes. Customers give us drawings and specifications, and we will manufact accordingly.

               Q: What is your payment term?
               A: We provide kinds of payment terms such as L/C, T/T, Paypal, Escrow, etc.

               If there’s anything we can help, please feel free to contact with us. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

flexible gear coupling

Maintenance Requirements for Flexible Gear Couplings

To extend the lifespan and ensure optimal performance of flexible gear couplings, regular maintenance is essential. Here are the key maintenance requirements:

  • Lubrication: Proper lubrication is crucial for flexible gear couplings. Regularly inspect the coupling’s lubrication system and ensure it is filled with the recommended lubricant. Adequate lubrication reduces friction, wear, and heat generation, leading to smoother operation and increased lifespan.
  • Inspection: Regularly inspect the flexible gear coupling for signs of wear, damage, or misalignment. Look for unusual vibrations, noise, or temperature increases during operation, as these may indicate issues that need attention.
  • Torque Monitoring: Periodically check the torque levels to ensure they are within the coupling’s specified limits. Overloading the coupling can lead to premature wear and failure.
  • Bolt Tightening: Check and tighten the coupling bolts as needed. Vibrations and continuous operation can cause bolts to loosen over time, affecting the coupling’s performance.
  • Alignment: If misalignment is detected during inspection, address it promptly. Proper shaft alignment is crucial for the coupling’s longevity and smooth operation.
  • Environmental Considerations: Be mindful of the operating environment. In harsh conditions, such as corrosive or high-temperature environments, additional protective measures may be necessary to safeguard the coupling’s integrity.

Following these maintenance practices will help prevent premature wear, reduce downtime, and extend the lifespan of flexible gear couplings, ensuring reliable and efficient power transmission in the long run.

flexible gear coupling

Comparison of Flexible Gear Couplings with Diaphragm Couplings and Beam Couplings

Flexible gear couplings, diaphragm couplings, and beam couplings are all types of flexible couplings used in mechanical power transmission systems. Each type has its unique characteristics and advantages:

  • Flexible Gear Couplings: These couplings consist of gear teeth that mesh together to transmit torque. They are known for their high torque capacity, ability to accommodate misalignment, and torsional stiffness. Flexible gear couplings are commonly used in heavy machinery, such as industrial conveyors and mining equipment, where high torque and misalignment compensation are required.
  • Diaphragm Couplings: Diaphragm couplings utilize a thin metal diaphragm to transmit torque between the shafts. They are ideal for applications that demand high precision and no backlash. Diaphragm couplings offer excellent torsional rigidity and can handle axial, angular, and parallel misalignments. They are often used in precision machinery, robotics, and medical equipment.
  • Beam Couplings: Beam couplings consist of one or more helical cuts along a cylindrical coupling body. They are known for their flexibility, zero backlash, and compact design. Beam couplings can handle misalignment and are suitable for applications with limited space, such as small motors and positioning systems.

The choice between flexible gear couplings, diaphragm couplings, and beam couplings depends on the specific requirements of the application:

  • Flexible gear couplings are preferred for high-torque and heavy-duty applications with substantial misalignments.
  • Diaphragm couplings excel in applications where precision and backlash-free operation are critical.
  • Beam couplings are suitable for compact systems and applications with limited misalignment.

Each type of coupling has its strengths and limitations, and selecting the most appropriate one depends on factors like torque requirements, misalignment, precision, space constraints, and environmental conditions. Consulting with coupling manufacturers or experts can help in making the right choice for a specific application.

“`flexible gear coupling

Proper Installation of Flexible Gear Couplings for Optimal Performance and Reliability

Proper installation of a flexible gear coupling is crucial to ensure its optimal performance, reliability, and longevity. Here are the steps to follow for a successful installation:

  1. Inspect the Coupling: Before installation, carefully inspect the coupling components, including the hubs, gear teeth, and flexible element, for any damage or defects.
  2. Clean the Components: Ensure that all components are clean and free from dirt, debris, and any contaminants that could affect the coupling’s performance.
  3. Check Alignment: Verify that the shafts of the connected equipment are properly aligned within the manufacturer’s recommended tolerances. Misalignment can lead to premature wear and failure of the coupling.
  4. Grease or Lubricate: Apply the appropriate coupling lubricant or grease to the gear teeth and the flexible element. Lubrication helps reduce friction, heat generation, and wear.
  5. Assemble the Coupling: Carefully assemble the coupling by aligning the gear teeth of the hubs and the internal sleeve. Follow the manufacturer’s guidelines for the correct orientation and positioning.
  6. Tighten Fasteners: Gradually tighten the fasteners, such as bolts or screws, in a cross-pattern to ensure even pressure distribution. Do not overtighten, as it can cause deformation of the coupling components.
  7. Perform a Trial Run: After installation, perform a trial run to check for any abnormalities, unusual noises, or vibrations. Monitor the coupling during the trial run to detect any potential issues.
  8. Regular Maintenance: Implement a regular maintenance schedule to inspect and lubricate the coupling periodically. Follow the manufacturer’s maintenance guidelines to ensure the coupling’s continued performance and reliability.
  9. Replace Worn Components: If any components of the coupling show signs of wear or damage during maintenance inspections, replace them promptly to prevent further issues.

It is essential to follow the manufacturer’s installation instructions and guidelines specific to the flexible gear coupling model to achieve the best results. Proper installation enhances the coupling’s ability to handle misalignment, transmit torque efficiently, and ensure reliable operation in the power transmission system.

China Professional Hot Sale Standard Flexible Torque Limiter Drum-Type Gear Motor Coupling  China Professional Hot Sale Standard Flexible Torque Limiter Drum-Type Gear Motor Coupling
editor by CX 2024-05-16